STEP 01
Artwork Preflight & Production Setup
Customer artwork and security-message layouts are checked for dimensions, registration, repeat consistency and production-ready file integrity before cylinder preparation.
HANKSEC / SECURITY LABEL MATERIAL MANUFACTURING
Security Label Material
Manufacturing Capabilities
Tamper-evident material systems engineered from functional film construction to converter-ready roll.
15+
Years Production Experience
20,000 m²
Manufacturing Facility
7
Production Lines
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MATERIAL SYSTEM ENGINEERING
More Than Film Coating.
Hanksec manufactures tamper-evident security label materials as an integrated construction — combining the printable topcoat, PET facestock, tamper-evident functional layer, pressure-sensitive adhesive and release liner. Material performance depends on these components working together through printing, converting and end use.
01
Tamper-Evident Construction
Full-Transfer / Partial-Transfer / Non-Transfer · Custom VOID Message
02
Printable Surface
Flexo · Screen · Thermal Transfer · Selected Digital
03
Adhesive System
Acrylic PSA · Substrate Matching · Service Conditions
04
Roll Converting
Jumbo Roll / Slit Roll · Custom Width · Core / Winding Requirement
PRODUCTION CAPABILITIES
Hanksec Security Label Materials
Production Processes
From artwork preflight and gravure cylinder preparation through surface treatment, security coating, metallization, printable top coating, adhesive lamination, in-process quality checks and final slitting / rewinding, Hanksec controls the manufacturing stages that determine tamper response, printability and roll consistency.
PRODUCTION TOOLING / GRAVURE CYLINDER LIBRARY
Custom Security Patterns Built for Repeatable Production
Organized gravure cylinders support custom VOID messages, security-pattern transfer and repeat production. Tooling is identified and managed for consistent pattern registration across approved material specifications and repeat orders.
01
Artwork Preflight
02
Gravure Cylinder
03
Corona & Pattern Print
04
Security Coating
05
Color & Metallization
06
Printable Topcoat
07
Adhesive & Liner
08
In-Process QC
09
Slitting & Rewinding
STEP 02
Gravure Cylinder Preparation
Engraved gravure cylinders define the required security pattern or custom VOID message and support repeatable pattern transfer during printing and coating.
STEP 03
Corona Treatment & Security Pattern Printing
PET surface energy is treated where required to improve wetting and anchorage, followed by controlled printing of the security pattern or custom message for the downstream construction.
STEP 04
Tamper-Evident Functional Coating
Functional coating layers are applied to create the engineered separation and transfer behavior required for full-transfer, partial-transfer or non-transfer tamper evidence.
STEP 05
Color Layer & Vacuum Metallization
Color layers and aluminum metallization are controlled for appearance, opacity and message contrast according to the required material construction and end-use specification.
STEP 06
Printable Top Coating
Print-receptive topcoats are selected or adjusted to support ink / ribbon anchorage and downstream printing performance for the specified printing process.
STEP 07
Pressure-Sensitive Adhesive Coating & Liner Lamination
Acrylic pressure-sensitive adhesive is coated and laminated with the selected release liner. The adhesive / liner combination is matched to substrate, service conditions and converting requirements.
STEP 08
In-Process Quality Monitoring
Key characteristics are monitored during and after production, including registration, appearance, adhesion, release behavior, tamper response and printing / converting performance as applicable.
STEP 09
Precision Slitting & Rewinding
Finished master rolls are slit and rewound to the required width, core and roll format while controlling edge quality, winding quality and roll consistency for downstream converting.
COMPLETE MATERIAL PROCESS
From artwork preflight and pattern engraving through coating, lamination,
in-process monitoring and slitting / rewinding, each manufacturing stage contributes
to the final tamper response, printability, adhesive performance and roll consistency.
SECURITY MATERIAL ARCHITECTURE
A Material System.
Built from Interdependent Layers.
Security performance depends on the interaction of the printable topcoat, PET facestock, tamper-evident functional layer, pressure-sensitive adhesive and release liner. Changing one component can change the behavior of the complete construction.
Printable Topcoat
Ink / ribbon anchorage & print-process compatibility
PET Facestock
Dimensional stability & mechanical converting support
Tamper-Evident Functional Layer
Engineered separation & tamper-evident response
Pressure-Sensitive Adhesive
Substrate bonding & service-condition matching
Release Liner
Release-force control · die cutting · dispensing
SYSTEM ENGINEERING
Specified as one construction.
Topcoat, facestock, security layer, adhesive and liner influence one another during printing, converting and end use. Qualification should therefore evaluate the complete construction.
How Security Label Material Systems Work
CONVERTER-READY MATERIAL SUPPLY
Specified for
Your Converting Process.
Material construction and roll format can be configured around the customer's printing, converting and end-use requirements. Technical qualification should be based on the actual substrate, print process, required tamper response and roll-handling conditions — not a generic specification.
Supply Format
Jumbo Roll / Slit Roll
Roll Width
Project-Specific
Core / Winding
Matched to Equipment Requirement
Print Process
Flexo / Screen / TTR / Selected Digital
Tamper Mode
Full-Transfer / Partial-Transfer / Non-Transfer
Release Liner
Glassine / PET
NEXT CAPABILITY / QUALITY ASSURANCE
Manufacturing Must Be Verified by Testing.
Production control is completed by material-performance verification. Depending on the application, Hanksec evaluates adhesion, release behavior, die-cutting / matrix-stripping performance, tamper response and print durability before bulk approval or repeat production.
PEEL ADHESION /
RELEASE FORCE /
DIE CUTTING & MATRIX STRIPPING
VOID TAMPER EFFECT / PRINT / BARCODE / RUB
Read Quality Control Guide
VOID TAMPER EFFECT / PRINT / BARCODE / RUB
START WITH YOUR APPLICATION
Ready to Specify & Qualify a Material?
Application substrate.
Printing process.
Required tamper response.
Roll format & release liner.
Share your converting conditions so Hanksec can recommend and qualify the appropriate material construction.